Ključne značilnosti

• Three servo drives with functions: empty package detection, automatic replenishment, etc.
• Human-machine interface, PLC control
• Photoelectric detection and automatic tracking
• Automatic centering of hanging paper roller
• Multiple safety protection measures
• Touch screen with 360° rotation
• Adjustable bag maker
• Pneumatic corner folding
• Alarm shutdown system
• Anti-cut function
• Manual knife adjustment
• Product memory (10 groups)
• Reciprocating horizontal sealing structure

Tehnične specifikacije

• Model: XSCR-1080X
• Max Film Size: 1020 mm
• Speed: 10–50 bags/min
• Bag Length: 200–600 mm
• Product Width: 70–350 mm
• Bag Making Width: 5–150 mm
• Product Height: 50–120 mm
• Power: 4.5 kW
• Teža: 1600 kg
• Dimensions: L6300 × W1600 × H1900 mm
• Air Capacity: 0.5 Mpa, 80 L/Action
• Power Supply: 220 V / 50 Hz

Application Example

Standard samples include packaging for frozen dumpling skins in snack packs, ensuring reliable sealing, precise cutting, and consistent product presentation.

Mastering Steam Bun Packaging: Is the XSCR-1080X Flow Wrapper Your Bakery's Next Big Step?

Are you a bakery or food producer facing significant challenges with manually packaging steamed buns (baozi or mantou), struggling with delicate product damage, inconsistent package sealing, or low output that can't keep up with growing demand or maintain product freshness? The complexities of handling soft, often warm, and sometimes sticky steamed buns can lead to high labor costs, unappealing packaging, and a shortened shelf life, causing frustration and impacting your profitability.

The XIAOSEN PACK XSCR-1080X Steamed Bun Flow Packaging machine is a high-performance automatic solution specifically engineered to handle the unique challenges of steamed buns, offering gentle yet precise packaging at speed. This machine integrates seamless feeding, wrapping, sealing, and cutting to produce consistently sealed, hygienic packages that protect delicate buns from damage, extend their freshness for market, and significantly boost operational efficiency and output, making it an ideal investment for bakeries and food factories aiming for superior product presentation and longer shelf life.

My journey in the food packaging industry has taught me that every product, especially delicate fresh food, has its unique packaging story. Steamed buns, with their soft texture and often warm state, present a particular set of challenges for packaging that generic machines just can't handle. What started as my curiosity about how to keep food fresh and safe quickly evolved into a passion for engineering precise solutions for complex products. The XSCR-1080X for steamed buns is a direct result of this dedication. Pri XIAOSEN PACK, I aim to provide equipment that combines high performance, customization, and international certification, all to support our customers in delivering fresh, high-quality products. Za parjene žemlje, this means ensuring they reach consumers perfectly intact, fresh, and appealing, just as they left the production line.

What Unique Challenges Does Steamed Bun Packaging Present, and How Does the XSCR-1080X Address Them?

Steamed buns are known for their soft texture and can often be warm or slightly sticky right after production. What specific challenges do these characteristics pose for automatic packaging, and how is the XIAOSEN PACK XSCR-1080X uniquely designed to overcome them, ensuring product integrity and efficient operation?

Steamed bun packaging presents unique challenges due to their delicate, soft, often warm, and sometimes sticky texture, which makes them prone to damage, deformation, and sticking to packaging materials or machine parts. The XSCR-1080X addresses these challenges with specialized, gentle feeding mechanisms (like non-stick conveyors or airflow systems), precise temperature-controlled sealing units to prevent film adhesion, and robust yet soft handling components. This design ensures that buns are individually wrapped without crushing, sticking, or deforming, maintaining their perfect shape and texture while achieving tight, consistent seals for extended freshness and hygienic presentation, thereby speeding up packaging and reducing product waste.

Potopite se globlje Odstavek:
This is where 12 years of experience in packaging machinery manufacturing, combined with a background in materials science, becomes invaluable. When developing the XSCR-1080X for steamed buns, the engineering focus was entirely on preserving their delicate structure. Imagine a beautifully formed, fluffy steamed bun; a rough conveyor or an overly tight grip from a generic machine could easily flatten or tear it. My team and I put significant effort into designing an infeed system that gently transports the buns, often employing specialized belts or air-assisted conveying to minimize friction and stickiness. Furthermore, the sealing process is critical. If the sealing bars are too hot or applied incorrectly, the film can melt onto the bun, or the seal itself can be weak. The XSCR-1080X utilizes precise temperature control and pressure application at the sealing jaws, tailored to both the film type and the bun's characteristics, guaranteeing "flat seals with clear embossing" without damaging the product. This meticulous attention to detail at every stage is what prevents damage and maintains the "beauty and freshness" of the steamed buns.

Unique Challenges of Steamed Bun Packaging and XSCR-1080X Solutions:

1. Delicate and Soft Texture:
   • Challenge: Steamed buns are easily crushed, flattened, or torn by conventional mechanical handling. Their soft dough can deform under pressure.
   • XSCR-1080X Solution: Employs specialized, gentle feeding and conveying systems (npr., wide, flat belts with low friction, or potentially air-assisted transport) that minimize contact pressure. The infeed system is designed to cradle rather than grip, preserving the bun's original shape.
2. Warm Temperature Post-Production:
   • Challenge: Buns often come directly off production lines while still warm. This warmth can lead to condensation inside the package, promoting microbial growth, or cause buns to stick to packaging film or machine parts.
   • XSCR-1080X Solution: The machine's design considers thermal management. It uses packaging films suitable for slightly warm products, and sealing units are optimized to create strong seals without over-heating or causing the film to adhere to the warm bun surface. Optional features for cooling or ventilation before packaging can be integrated.
3. Potential Stickiness:
   • Challenge: Some steamed buns, especially those with fillings or specific dough types, can have a slightly sticky surface, making them difficult to handle automatically without sticking to conveyors or jamming.
   • XSCR-1080X Solution: Incorporates non-stick materials (npr., Teflon coatings on contact surfaces, specialized belt materials) in the feeding and wrapping zones. The gentle handling also reduces the likelihood of buns being "squished" and releasing any sticky residue.
4. Maintaining Shape and Aesthetic Appeal:
   • Challenge: Consumers expect steamed buns to be perfectly round or uniformly shaped. Poor packaging can flatten, wrinkle, or misshape them, diminishing market appeal.
   • XSCR-1080X Solution: The wrapping section is precisely calibrated to form a snug, consistent package around the bun without compressing it. This maintains the bun's original, attractive shape and ensures a professional presentation.
5. Ensuring Freshness and Hygiene (Extended Shelf Life):
   • Challenge: Steamed buns are highly perishable. Proper sealing is essential to protect them from air, moisture, and contaminants, prolonging freshness.
   • XSCR-1080X Solution: Creates tight, hermetična tesnila ("packaging piece seal flat, clear embossing") that act as a barrier against environmental factors. The machine is built with food-grade materials and easy-to-clean components ("safe and hygienic") to prevent contamination and meet stringent food safety standards, directly contributing to "fresh-keeping and beautiful appearance."

The XSCR-1080X is engineered from the ground up to address these specific sensitivities, turning the difficult task of steamed bun packaging into a smooth, efficient, and reliable process.

How Does the XSCR-1080X Deliver Efficiency and Reliability for Steamed Bun Production?

Beyond handling delicate products, any packaging machine needs to be efficient and reliable. How does the XSCR-1080X Steamed Bun Flow Packaging machine ensure high operational efficiency and long-term reliability for demanding bakery and food production environments?

The XSCR-1080X delivers efficiency and reliability for steamed bun production through its fully automated and integrated workflow, from material feeding to finished product cutting, operating at stable speeds. It features a programmable logic controller (PLC) that allows for precise, programmatic control of all operational data, facilitating quick and easy adjustments for various product specifications, minimizing downtime. Furthermore, its robust construction using quality components and hygienic design ensures durability, consistent sealing performance ("packaging piece seal flat, clear embossing"), and reduced maintenance, enabling continuous, high-volume output while maintaining safety and operational consistency in demanding environments.

Potopite se globlje Odstavek:
Working in packaging machinery manufacturing for over a decade, I understand that a beautiful package is useless if the machine breaks down constantly or is too slow. Za parjene žemlje, consistency is king – thousands of identical, perfectly wrapped items are often required daily. This is why the XSCR-1080X is built with a focus on "making the whole machine running data-programmed" via its PLC. This controller not only makes the machine smart but also incredibly reliable. It monitors and adjusts key parameters continuously, preventing common issues like inconsistent seals or film jams. My team and I prioritize selecting industrial-grade components and robust materials from trusted suppliers, which means the machine experiences less wear and tear. We also integrate features like "convenient and fast adjustment for changing product specifications," which translates directly into reduced changeover times and increased overall uptime. This focus on engineering excellence, balancing cost efficiency with high performance, is how XIAOSEN PACK stands by our promise of stable, long-term operation for our clients.

Key Ways the XSCR-1080X Delivers Efficiency and Reliability:

1. Fully Automated and Integrated Workflow:
   • Continuous Operation: The machine automatically completes "material and packaging material feeding, wrapping, sealing, and cutting of finished products." This removes manual intervention points, creating a seamless and continuous packaging line.
   • High Throughput: Designed for consistent, stable operation, it ensures high volume output, crucial for bakeries with large production demands, without sacrificing product quality.
2. Programmable Logic Controller (PLC) for Smart Operation:
   • Data-Driven Control: The PLC "makes the whole machine running data-programmed." This allows for precise control of speed, temperature, film length, and other parameters, ensuring consistent packaging quality across all products.
   • Quick Changeovers: "Changing product specifications is convenient and fast." The PLC allows operators to store settings for different bun sizes or packaging needs, enabling rapid adjustments and minimizing downtime between batches.
3. Robust Construction and Quality Components:
   • Vzdržljivost: Made with high-quality, food-grade materials and industrial-grade electronic and mechanical components, the XSCR-1080X is built for continuous, heavy-duty operation in demanding factory environments, zagotavljanje dolgoročne zanesljivosti.
   • Consistent Performance: This robust construction translates to stable performance, less wear and tear, and fewer breakdowns, contributing to higher overall equipment effectiveness (OEE).
4. Hygienic Design and Easy Maintenance:
   • Food Safety: The machine's design prioritizes "safety and hygiene," utilizing materials that are easy to clean and sanitize. This reduces the risk of contamination and ensures compliance with food safety standards.
   • Reduced Downtime: Easy access to components for cleaning and maintenance simplifies upkeep, further contributing to higher operational uptime and reliability.
5. Optional Online Production Features for Enhanced Management:
   • Smart Recognition and Weighing: Allows for even greater precision and quality control.
   • Barcode and Date Printing: Enables "online production" of "print price barcodes" in "date batch numbers," essential for traceability, inventory management, and meeting retail requirements.
   • Data Output: "Data output" capabilities provide valuable insights into production metrics, allowing for continuous optimization and "product traceability" for quality assurance.
   • Finished Product Conveying: Seamless integration into your existing production line at the end, ensuring "finished product conveying" without manual handling.

The XSCR-1080X is more than just a wrapper; it's a reliable, intelligent asset designed to optimize your entire steamed bun production and ensure consistent success.

Zaključek

The XSCR-1080X Steamed Bun Flow Packaging machine is specifically engineered to meet the unique demands of packaging delicate steamed buns. It combines gentle handling with precise automation and robust reliability, ensuring high-quality, hygienic, and consistently fresh products delivered efficiently to every market.