De XSCR-400AX is a fully automatic flow wrapping machine specially designed for fresh mushrooms, grønnsaker, frukt, and other delicate produce. With advanced automation, precision control, and durable construction, it delivers fast, Hygienisk, and reliable packaging that keeps food fresh and visually appealing.

Nøkkelfunksjoner

• Allsidige applikasjoner – Perfect for packaging mushrooms, frukt, grønnsaker, and similar fresh produce.

• Høy effektivitet – Achieves a packaging speed of 10–60 bags per minute with smooth and stable performance.

• Flexible Film Compatibility – Supports multiple materials including composite film, aluminum-coated film, printed film, BOPP, CPP, and other food-grade packaging.

• Durable & Kompakt design – Built with a strong frame and space-saving layout for long-term industrial use.

• Advanced Control System – Equipped with DELTA PLC & servo motor, OMRON temperature controller, and KEYENCE electronic eye for precision and easy operation.

• Safe & Hygienic Packaging – Ensures tight sealing, clean edges, and extended shelf life with a professional appearance.

Tekniske spesifikasjoner

• Modell: XSCR-400AX

• Packaging Speed: 10–60 bags/min

• Max. Film Width: 400 mm

• Max. Film Diameter: 300 mm

• Package Width: up to 160 mm

• Package Height: up to 120 mm

• Cut-off Length: ≥90 mm

• Power Supply: 220V / 5KVA

• Machine Weight: 520 kg

• Dimensions: 3580 × 975 × 1600 mm

Core Components

• PLC: DELTA

• Servo Motor: DELTA

• Temperature Controller: OMRON

• Electronic Eye: KEYENCE

Revolutionizing Mushroom Packaging: The XSCR-400AX Automatic Flow Pack Machine with Electronic Scale?

Are you a mushroom producer currently facing challenges with inaccurate weighing, inconsistent packaging quality, or slow, labor-intensive manual processes that compromise the freshness and market appeal of your delicate products? The struggle to achieve precise weight accuracy and high-speed, hygienic packaging can lead to increased waste, operational inefficiencies, and missed opportunities in a competitive market, adding significant stress to your daily operations.

The XIAOSEN PACK XSCR-400AX Automatic Flow Pack Machine with Electronic Scale revolutionizes mushroom packaging by seamlessly integrating automatic weighing, feeding, innpakning, sealing, and cutting of finished products into one continuous process, operating at speeds of 10-60 packages per minute. This advanced system ensures precise material and film feeding, produces flat, clearly embossed seals, maintains safety and hygiene, and preserves the beauty and freshness of mushrooms, offering optional intelligent features like smart recognition, barcode printing, data output, and product traceability to significantly enhance efficiency, accuracy, and market readiness for various mushroom types.

In my years in the food packaging industry, I have seen the challenges mushroom producers face firsthand. Enoki, shiitake, oyster, or button mushrooms – each type is delicate, perishable, and demands precision in handling and packaging to maintain its quality and extend its shelf life. What started as my curiosity to improve operations quickly grew into a passion for designing machinery that truly meets these specific needs. The XSCR-400AX represents the culmination of this dedication. It's not just a machine; it's a comprehensive solution. My aim at XIAOSEN PACK has always been to deliver high-performance, customizable equipment that combines efficiency, pålitelighet, og matsikkerhet, actively helping clients worldwide bring fresh, high-quality mushrooms to market with confidence.

Why is Integrated Automatic Weighing Crucial for Mushroom Flow Packaging?

Many mushroom producers still rely on separate weighing and packaging steps, creating bottlenecks and potential inaccuracies. Why is integrated automatic weighing, like that in the XSCR-400AX, absolutely crucial for efficient and effective mushroom flow packaging, especially for delicate varieties?

Integrated automatic weighing is crucial for mushroom flow packaging because it ensures precise weight accuracy, significantly reduces product giveaway, and streamlines the entire packaging process, moving from a manual, error-prone two-step operation to a single, continuous automated workflow. This integration in machines like the XSCR-400AX prevents damage to delicate mushrooms by minimizing handling, optimizes film usage by correctly sizing each pack, and guarantees compliance with net weight regulations, ultimately boosting efficiency, reducing labor costs, and maintaining uniform product presentation, which is vital for building consumer trust and market appeal.

My background in materials science and engineering comes into play heavily here. I understand that for a product sold by weight, like most fresh mushrooms, every gram counts. "Product giveaway" – selling more product than the labeled weight – directly impacts a producer's profitability. At XIAOSEN PACK, when we designed the XSCR-400AX, integrating the electronic scale was a non-negotiable feature. Manual weighing is not only slow but also prone to human error, leading to both under-filling (customer dissatisfaction) and over-filling (profit loss). The XSCR-400AX’s smart weighing system precisely measures each batch before packaging, ensuring accuracy while maintaining the speed needed for commercial operations. This precision also helps optimize packaging material usage, as the machine knows exactly how much film is needed for each accurately weighed pack. We are always focused on delivering solutions that benefit our clients' bottom line and their product quality.

Benefits of Integrated Automatic Weighing in the XSCR-400AX for Mushrooms:

1. Superior Weight Accuracy:
   • Problem Solved: Manual weighing can vary significantly, leading to inconsistencies. The XSCR-400AX’s integrated electronic scale precisely measures each bundle of mushrooms.
   • Impact: This dramatically reduces product giveaway (giving away too much product for free) and prevents under-filling (which can lead to customer complaints and regulatory issues). This precision makes your operations profitable.
2. Increased Efficiency and Throughput:
   • Streamlined Process: By combining weighing and packaging into one continuous, automated sequence, the XSCR-400AX eliminates the need for a separate weighing station and manual transfer. The machine delivers 10-60 packages per minute, a speed impossible to achieve consistently with manual processes.
   • Labor Savings: Fewer operators are required, freeing up staff for other critical tasks and significantly reducing labor costs.
3. Gentle Handling, Reduced Product Damage:
   • Minimized Contact: With automatic feeding and weighing, the delicate mushrooms are handled much less than in a manual process. This minimizes bruising, crushing, or damage, preserving their fresh appearance and quality.
   • Consistent Flow: The integrated system provides a smooth, uninterrupted flow of product, crucial for maintaining the integrity of fragile enoki or oyster mushrooms.
4. Optimized Packaging Material Usage:
   • Film Economy: Knowing the exact weight of the product allows the machine to precisely adjust film length, preventing waste from over-sized packages.
   • Cost Savings: This precise material usage translates directly into cost savings on packaging film over time, making your operation more sustainable and economical.
5. Enhanced Hygiene and Food Safety:
   • Reduced Human Contact: Automation inherently reduces human interaction with the product, minimizing the risk of contamination.
   • Easy Cleaning: The XSCR-400AX is designed with food-grade materials and accessible components for quick and thorough cleaning, ensuring compliance with strict food safety standards. My machines prioritize sanitary design.

How Does the XSCR-400AX Ensure High-Quality Packaging and Fresh-Keeping for Mushrooms?

The XSCR-400AX is designed for fresh produce, but specifically how does this advanced flow pack machine ensure high-quality packaging and superior fresh-keeping for delicate and perishable items like mushrooms, going beyond just speed and weighing?

The XSCR-400AX ensures high-quality packaging and superior fresh-keeping for mushrooms through automated material and packaging film feeding, precise wrapping and cutting of finished products, and state-of-the-art sealing technology that creates flat, clearly embossed, and hygienic seals. This system is controlled by a programmable logic controller (PLC), making all operational data and parameters programmable for consistent results, and offers optional features like intelligent recognition, online printing of barcodes and dates, and product traceability. These capabilities collectively deliver neat, aesthetically pleasing packages while preserving the delicate mushrooms' beauty and freshness, preventing spoilage, and ensuring safe and attractive presentation.

Achieving "fresh-keeping beautiful" packaging, as we say, requires meticulous engineering beyond just putting a mushroom in a film. At XIAOSEN PACK, I have focused on every detail of the XSCR-400AX. The seamless integration of each step, from unwinding the film to the final cut, is orchestrated by a robust Programmable Logic Controller (PLC). This means that every parameter – sealing temperature, film tension, cutting length, and speed – is precisely controlled and repeatable. This level of programmability is a game-changer for delicate items. It ensures that the seal is not too hot (which could damage the film or the product) and not too cold (which would result in a weak seal). We even offer options for Modified Atmosphere Packaging (KART) if that is what your specific mushrooms require, further extending shelf life. The clear, legible embossing on the seals, coupled with optional online printing for dates and barcodes, not only adds professionalism but also critical traceability, which is a significant asset in today's food supply chain.

Key Features of the XSCR-400AX for High-Quality Packaging and Fresh-Keeping:

1. Automated, Precise Feeding and Wrapping System:
   • Material and Film Supply: The machine automatically feeds both the mushroom bundles (after integrated weighing) and the packaging film. This synchronized feeding is crucial for high-speed operation (10-60 PPM) and consistent package formation.
   • Accurate Wrapping: The film is precisely wrapped around the mushroom bundle, ensuring uniform tension and alignment, which is critical for a smooth, wrinkle-free package. This precision helps maintain the delicate beauty of the mushrooms.
2. Advanced Sealing and Cutting Technology:
   • Flat, Clear Seals: The XSCR-400AX utilizes advanced sealing mechanisms to produce "flat seals with clear embossing." This is not just aesthetic; it indicates a strong, consistent, and hermetic seal that prevents air ingress and moisture loss, crucial for fresh-keeping.
   • Precise Cutting: The cutting unit accurately cuts each package, separating finished products neatly without damaging the film or the product, contributing to a professional presentation.
3. Programmable Logic Controller (PLC) for Data-Driven Operation:
   • Process Control: The PLC acts as the brain of the machine, making the entire operation programmable. This means parameters like temperature, speed, and film length can be precisely set, stored, and recalled, ensuring consistent quality across batches.
   • Easy Changeover: "Changing product specifications is convenient and fast." The PLC allows for quick adjustments when switching between different mushroom types or package sizes, minimizing downtime and maximizing operational flexibility.
4. Safety, Hygiene, and Aesthetics:
   • Food Safety: Designed with hygienic principles, the XSCR-400AX is built with easy-to-clean surfaces and food-grade components ("safe and hygienic") to prevent contamination, aligning with my focus on global food safety compliance.
   • Preserving Beauty: The machine's gentle handling and precise packaging retain the natural beauty of the mushrooms. De "fresh-keeping beautiful" outcome ensures products look appealing on retail shelves.
5. Optional Online Production Configurations for Enhanced Value:
   • Intelligent Recognition and Weighing: Further intelligent sensors to refine product placement and ensure weighing accuracy.
   • Barcode Printing: "Print price barcodes" directly onto the film, eliminating a separate labeling step.
   • Date/Batch Number Printing: Essential for traceability and inventory management.
   • Product Traceability and Data Output: The ability to "trace product origins" og "output data" provides valuable information for quality control, inventory management, and meeting regulatory requirements, pushing the boundaries of smart packaging.
   • Finished Product Conveying: Integration with downstream conveyor systems for seamless transfer of packaged products.

These integrated features and optional capabilities make the XSCR-400AX a top-tier solution for mushroom producers seeking to elevate their packaging quality while maximizing efficiency and product freshness.

Conclusion

The XSCR-400AX Automatic Flow Pack Machine with Electronic Scale provides a powerful solution for mushroom producers. It combines precise automatic weighing with a highly automated packaging process to deliver hygienic, beautifully presented packs while significantly extending the freshness and shelf life of delicate mushrooms, ensuring efficiency, quality, and compliance for your operations.