Key Specifications

• Packaging Speed: 10–60 bags/min
• Film Transport Speed: Up to 20 m/min
• Maximum Film Width: 620 mm
• Maximum Film Diameter: 300 mm
• Packaging Product Size:
  • Width: Up to 260 mm
  • Tsayi: Up to 120 mm
• Cut-off Range (Tsawo): ≥ 90 mm (sealable and cuttable)

Technical Details

• Electrical Capacity: 220V / 5 KVA
• Machine Weight: 580 kg
• Machine Dimension: L4833 × W1235 × H1500 mm

Core Components

• PLC Controller: DELTA
• Servo Motor: DELTA
• Temperature Controller: OMRON
• Electronic Eye: KEYENCE

Elevating Fruit & Frozen Food Packaging: Is the XSCR-650S Tray Flow Wrapper Your Quality Solution?

Are you a producer of fresh fruit, delicate tomatoes, or frozen foods, struggling with manual packaging that leads to product damage, unattractive presentation, compromised shelf life, or slow output when using trays? The challenge of efficiently and gently wrapping these diverse items in a tray can result in significant product waste, inconsistent sealing, and a failure to meet stringent retail quality and hygiene standards, often causing frustration and impacting your brand's reputation.

The XIAOSEN PACK XSCR-650S Flow Packaging Machine with Tray is a versatile and precise automatic solution specifically designed for fresh fruit, tomatoes, and frozen foods, by seamlessly wrapping products in trays with protective film. This machine ensures delicate items like fruit and vegetables are handled gently to prevent damage while achieving consistently strong, hygienic seals, enhancing product presentation, extending shelf life for both fresh and frozen goods, and boosting operational efficiency, making it an ideal choice for businesses focused on delivering high-quality, attractively packaged products to market.

In my years leading XIAOSEN PACK, I have learned that the success of a fresh food product often hinges on its packaging. Delicate fresh fruits, juicy tomatoes, and even frozen foods, each in their own way, demand careful consideration. What started as my curiosity to solve packaging challenges grew into a passion for engineering machines that deliver both performance and precision. The XSCR-650S Tray Flow Packaging Machine is a perfect example of this. It’s built for producers who understand that protecting a delicate tomato or maintaining the integrity of frozen berries in a tray makes all the difference. My mission is to ensure every customer, from local growers to global brands, can rely on our equipment to deliver fresh, high-quality products efficiently and safely.

How Does the XSCR-650S Protect Delicate Fresh Fruit and Tomatoes in Trays?

Fresh fruits and tomatoes, especially when placed in trays, are notoriously delicate and susceptible to bruising or squashing during packaging. How is the XSCR-650S specifically designed to handle these fragile items, ensuring they are protected within their trays throughout the wrapping process?

The XSCR-650S is specifically designed to protect delicate fresh fruit and tomatoes in trays by employing gentle, controlled feeding and conveying mechanisms that minimize impact and movement, preventing bruising and deformation. It utilizes precise film handling and a carefully calibrated sealing process to tightly wrap the tray without crushing the contents, ensuring the film acts as a protective shield. This careful engineering, combined with adjustable settings for various tray sizes and product heights, guarantees that items like soft tomatoes or plump berries remain perfectly intact and presentable within their packaging, maintaining their quality and appeal from the production line to the consumer.

Nutsewa mai zurfi:
Protecting delicate items like fresh berries or ripe tomatoes in trays is a fundamental challenge that our engineers thoroughly addressed when developing the XSCR-650S. A common issue with generic flow wrappers is the force applied during feeding or wrapping, which can easily bruise soft produce, even if it's in a tray. My materials science background played a role here, influencing the selection of conveyor belt materials and designing the infeed system to ensure minimal friction and smooth transitions. The machine's advanced sensors and adjustable guides precisely position the trays and products under the wrapping film without any jarring movements. The film itself is a key protective layer. The XSCR-650S ensures the film is pulled tight enough to secure the product within the tray, preventing shifting and additional impact, but not so tight that it compresses the contents. This balance is critical to maintaining the "fresh-keeping beautiful" aspect of the produce, ensuring it looks as perfect when opened as it did when packaged.

How the XSCR-650S Protects Delicate Fresh Fruit and Tomatoes:

1. Gentle Feeding and Conveying System:
   • Minimize Impact: The machine employs specialized, low-impact conveyor belts and guides, often with soft surfaces or designed for smooth product flow. This gentle infeed ensures trays of fruit or tomatoes are transferred onto the wrapping line without jostling or drops.
   • Controlled Movement: The conveying speed is precisely controlled, preventing trays from colliding or products from shifting excessively within the trays before wrapping.
2. Adjustable Tray Handling Mechanisms:
   • Universal Compatibility: The XSCR-650S features adjustable side guides and product supports that can accommodate various "packaging format and dimensions" for different tray sizes and heights. This ensures trays are securely held during wrapping but never squeezed.
   • Customizable Settings: For different "produce type" da "produce weight" within trays, the machine allows fine-tuning of parameters to ensure the wrapping process is adaptive.
3. Precise Film Wrapping and Tension Control:
   • Secure Containment: The machine precisely wraps the film around the tray and its contents, providing a secure, form-fitting package that prevents items from moving or spilling. This tight wrap offers an external layer of physical protection.
   • Non-Compressive Wrap: While providing security, the film tension is carefully calibrated to avoid any compressive force on the delicate fruits or tomatoes inside, thus preventing bruising or squashing.
4. Optimized Sealing Process for Product Integrity:
   • Hermetic Seals: The XSCR-650S creates strong, "flat seals with clear embossing" around the tray, forming a protective barrier against external contaminants, moisture, and air. This is crucial for maintaining freshness and preventing spoilage, especially for perishable items.
   • Controlled Heat: Sealing temperatures are precisely controlled to ensure the film is securely welded without generating excessive heat that could impact the sensitive produce inside the tray.
5. Hygienic Design for Food Safety:
   • Sanitary Materials: Built with food-grade stainless steel and other easy-to-clean materials, the machine safeguards against contamination, crucial for fresh produce handling.
   • Minimized Human Contact: The automated process reduces manual handling of the products, further enhancing hygiene and food safety for your produce.

Why is Versatility in Packaging Frozen & Fresh Items with Trays Critical for the XSCR-650S?

Packaging needs vary dramatically between fresh and frozen foods, and even within those categories. Why is the XSCR-650S’s versatility to handle an array of products like fresh fruit, tomatoes, and distinct requirements of frozen foods in trays so critical for producers, touching on "cold chain conditions" da "supply chain length"?

The XSCR-650S’s versatility in packaging frozen and fresh items with trays is critical because producers often handle diverse product portfolios that require different levels of protection, temperature tolerances, and shelf-life extension strategies within a single facility. This versatility allows the machine to adapt to varying "cold chain conditions" – from chilled produce to deep-frozen foods – and different "supply chain lengths," by accommodating specialized films and sealing parameters suited for each. This means producers can efficiently run multiple product lines on one machine, minimizing investment in separate equipment, ensuring optimal packaging for each item's unique needs, maximizing product freshness, and reducing waste across various market demands.

Nutsewa mai zurfi:
My commitment at XIAOSEN PACK is to build machines that are not just efficient but also highly adaptable. For clients who handle both fresh products and frozen goods, having a separate machine for each can be a huge capital expenditure and operational headache. The XSCR-650S is designed to bridge this gap. The core challenge lies in the "cold chain conditions" and the "supply chain length." For a tray of fresh tomatoes, we might use a breathable film to manage respiration, ensuring freshness for a relatively short supply chain. For frozen berries in a tray, however, a robust barrier film is essential to prevent freezer burn and maintain quality over a much longer, often global, supply chain. The XSCR-650S's programmable logic controller (PLC) allows quick changeovers between these different requirements. Operators can simply select a "fresh fruit recipe" or a "frozen food recipe," and the machine adjusts sealing temperatures, film tension, and even cutter speed accordingly. This adaptability minimizes downtime and maximizes the return on investment for our clients, allowing them to confidently supply diverse markets with consistently high-quality, properly packaged products.

Why Versatility for Fresh & Frozen Items in Trays is Critical for XSCR-650S:

1. Diverse Product Portfolio Management:
   • Unified Solution: Many producers handle a variety of items (e.g., fresh tomatoes in summer, frozen prepared meals in winter). The XSCR-650S allows them to run all these on a single machine, reducing the need for multiple, specialized wrappers.
   • Cost Efficiency: This versatility avoids the significant capital expenditure of purchasing and maintaining separate machines for fresh, fragile, or frozen products, optimizing resource allocation.
2. Adaptation to Varying Cold Chain Conditions:
   • Temperature Ranges: Fresh fruits require packaging that supports refrigeration without condensation, while frozen foods need packaging resistant to extreme cold and freezer burn. The XSCR-650S can handle films and sealing for both, ensuring product integrity based on specific "cold chain conditions."
   • Film Specialization: The machine is compatible with a wide range of films, including those for Modified Atmosphere Packaging (Taswirar duniya) for fresh produce, and robust barrier films for frozen foods, each optimized for its respective temperature requirements.
3. Meeting Diverse Shelf Life and Supply Chain Demands:
   • Extended Freshness: For fresh items with short "supply chain length," packaging focuses on breathability and moisture control. For longer global supply chains or frozen items, barrier properties and hermetic seals are paramount. The XSCR-650S excels in both.
   • Reduced Spoilage: By using the correct film and sealing, the machine significantly extends the shelf life of both fresh and frozen products, reducing waste and ensuring higher quality reaches the consumer, regardless of the distribution network.
4. Flexibility for Business Models (Retail, Food Service, Bulk):
   • Customizable Formats: Whether for individual retail packs, multi-packs for food service, or larger bulk trays, the XSCR-650S adjusts its "packaging format and dimensions" to suit different "business model" requirements.
   • Printed/Non-Printed Films: The machine accommodates both "printed/non-printed" films, allowing for branded retail packaging or generic films for bulk/food service, offering complete market flexibility.
5. High-Quality Output for All Product Types:
   • Consistent Presentation: Regardless of the product's state (fresh or frozen), the XSCR-650S ensures a consistent, high-quality seal and a visually appealing package, maintaining your brand's standards across various product lines.
   • Damage Prevention: Its gentle handling mechanisms are universally applied, meaning even delicate frozen items are protected from breakage or deformation.

The XSCR-650S’s ability to flawlessly transition between packaging fresh, delicate items and robustly sealing frozen goods in trays makes it a pivotal investment for any food producer aiming for efficiency, inganci, and market adaptability.

Ƙarshe

The XSCR-650S Fresh Fruit, Tomato, Frozen Food Flow Packaging Machine with Tray is an indispensable solution for producers seeking optimal protection and extended shelf life for their diverse products. Its unparalleled versatility, combined with precise, gentle handling and robust sealing capabilities, ensures that both delicate fresh produce and demanding frozen items are packaged to perfection, enhancing consumer appeal and operational efficiency.